Toyota 4Runner: Transfer Case Front Oil Seal

Components

COMPONENTS

ILLUSTRATION

Replacement

REPLACEMENT

PROCEDURE

1. DRAIN TRANSFER OIL

2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

(a) Remove the front propeller shaft (See page ).

3. REMOVE FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

4. REMOVE FRONT TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL

5. REMOVE TRANSFER CASE FRONT OIL SEAL

(a) Using SST, tap out the oil seal.

SST: 09308-00010

NOTICE:

Be careful not to damage the oil seal and case front contact surface.

6. INSTALL TRANSFER CASE FRONT OIL SEAL

(a) Coat the lip of a new oil seal with MP grease.

(b) Using SST and a hammer, tap in the oil seal until its metal ring contacts the case.

SST: 09649-17010

SST: 09950-70010

09951-07100

7. INSTALL FRONT TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL

8. INSTALL FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

9. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

(a) Install the front propeller shaft (See page ).

10. ADD TRANSFER OIL

11. CHECK FOR TRANSFER OIL LEAK