Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
NOTICE:
(a) Using a screwdriver, remove the stop ring along the groove. HINT: Tape the screwdriver tip before use. Text in Illustration
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(b) Release the ball joint and remove the back door damper stay sub-assembly.
NOTICE:
Remove the back door damper stay sub-assembly while supporting the back door by hand.
2. REMOVE BACK DOOR STAY BOLT
(a) Remove the back door stay bolt. NOTICE: If the hood support is detached from the ball joint, it becomes non-reusable. Therefore, do not detach the hood support from the ball joint unless replacing it. |
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3. REMOVE BACK DOOR UPPER DAMPER STAY BRACKET LH
(a) Remove the 2 bolts and back door upper damper stay bracket. |
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Disposal
DISPOSAL
PROCEDURE
1. DISPOSE OF BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
(a) Secure the back door damper stay sub-assembly horizontally in a vise with the piston rod pulled out.
(b) Wear safety glasses. Using a metal saw, slowly cut a groove between A and B shown in the illustration to release the gas. Standard:
CAUTION: Although the gas inside the back door damper stay sub-assembly is colorless, odorless and harmless, metal debris may scatter. Therefore, cover the back door damper stay sub-assembly with a piece of cloth or other material. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH
(a) Install the back door upper damper stay bracket with the 2 bolts. HINT: Tighten the bolts in the order shown in the illustration. Torque: 20 N·m {204 kgf·cm, 15 ft·lbf} |
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2. INSTALL BACK DOOR STAY BOLT
(a) Clean the threaded portion on the vehicle body with a non-residue solvent.
(b) Apply adhesive to the threads of the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the back door stay bolt. Torque: 18 N·m {184 kgf·cm, 13 ft·lbf} |
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3. INSTALL BACK DOOR DAMPER STAY SUB-ASSEMBLY LH
NOTICE:
(a) Install a new back door damper stay sub-assembly. NOTICE:
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Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT DOOR LOCK ASSEMBLY LH
(a) Check the door lock motor operation.
(1) Apply battery voltage to the motor connector and check the operation of the
door lock.
Text in Illustration
*a
Lock
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Installation
INSTALLATION
PROCEDURE
1. INSTALL TRANSFER ASSEMBLY
(a) Install the transfer to the transmission.
(b) Install the 8 bolts.
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
2. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Install the automatic transmission (See ...