Toyota 4Runner: Brake Line
Precaution
PRECAUTION
CAUTION:
Make sure to replace each part properly. Improper installation or repair could
affect the performance of the brake system and cause a driving hazard.
NOTICE:
- It is very important to keep the brake system parts and the area clean
when repairing the brake system.
- Since the brake line is one of the critical safety-related parts, be
sure to disassemble the components if a brake fluid leak is found. If any
abnormality is found, replace the component with a new one.
- When removing brake components, cover the brake tube connections to
prevent foreign matter such as dust or dirt from entering the tubes.
- Do not damage or deform the brake tubes when removing or installing
them.
- When installing a brake tube or flexible hose, make sure that it is
not twisted or bent.
- If the fitting of the flexible hose does not match the groove on the
bracket, twist the hose slightly to insert it.
- Flexible hoses must be free from absorber oil, grease, etc.
- When installing a brake tube to a plastic clamp, make sure that the
brake tube is not loose or pinched.
- Do not reuse a clip removed from a flexible hose.
- After installing a brake tube or flexible hose, make sure that it does
not interfere with any other components.
- Do not allow brake fluid to adhere to any painted surface such as the
vehicle body. If brake fluid leaks onto any painted surface, immediately
wash it off.
- Follow these procedures when disconnecting the flexible hose and brake
tube.
Text in Illustration
*a
|
Disconnecting
|
*b
|
Connecting
|
*1
|
Union Nut Wrench
|
- Remove the clip.
- Hold the flexible hose with a wrench. Using a union nut wrench,
disconnect the brake tube without deforming the tube.
- Follow these procedures when connecting the flexible hose and brake
tube.
- Hold the flexible hose with a wrench. Using a union nut wrench,
connect the brake tube without deforming the tube.
- Install a new clip.
- Follow these procedures when connecting the brake tube and 2-way.
- Connect the brake tubes to the 2-way and temporarily install
the flare nuts of the brake tubes.
- Support the 2-way to prevent deformation to the brake tubes
and install the bolt to fix the 2-way to the frame.
- Support the 2-way to prevent deformation to the brake tubes
and tighten the flare nuts of the brake tubes to the torque specification
with a union nut wrench.
- Connect the clamp to the brake tubes and 2-way with the 2 bolts.
System Diagram
SYSTEM DIAGRAM
HINT:
Refer to the diagram below to confirm the locations and tightening torque of
the flexible hoses and brake tubes.
BLEEDING
CAUTION / NOTICE / HINT
NOTICE:
As brake fluid may overflow, do not leave the brake fluid can in the
reservoir filler opening when adding brake fluid.
Bleed air while addin ...
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