Toyota 4Runner: Disassembly

DISASSEMBLY

PROCEDURE

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

2. REMOVE DOOR PULL HANDLE

(a) Using moulding remover, detach the 4 claws to remove the door pull handle. Text in Illustration *1 Moulding Remover HINT: Use the same procedure for all door pull handles.

3. REMOVE BACK DOOR LOCK PROTECTOR SUB-ASSEMBLY

(a) Detach the 2 claws to remove the back door lock protector sub-assembly.

4. REMOVE ASSIST STRAP HOLE COVER

(a) Detach the 2 claws and guide to remove the assist strap hole cover.

5. REMOVE ASSIST STRAP ASSEMBLY

(a) Remove the bolt and assist strap assembly.

6. REMOVE BACK DOOR TRIM PANEL ASSEMBLY

(a) Detach the 12 clips by pulling the back door trim panel assembly.

7. REMOVE BACK DOOR GLASS WEATHERSTRIP

(a) Raise the 9 claws of the back door glass weatherstrip to remove the back door glass weatherstrip from the back door trim panel assembly as shown in the illustration.

8. REMOVE REAR NO. 2 SPEAKER ASSEMBLY

9. REMOVE MULTIPLEX NETWORK DOOR ECU

(a) Disconnect the 3 connectors to detach the 2 clamps.

(b) Remove the 3 screws.

(c) Using a clip remover, detach the 2 clips to remove the multiplex network door ECU.

10. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER

(a) Remove the No. 2 back door service hole cover. NOTICE: Remove any remaining tape on the back door side.

11. REMOVE BACK DOOR SERVICE HOLE COVER LH

(a) Detach the clamp to move the wire harness out of the way.

(b) Remove the 5 screws.

(c) Using a clip remover, detach the 2 clips to remove the back door service hole cover LH.

12. REMOVE BACK DOOR SERVICE HOLE COVER RH

(a) Detach the clamp to move the wire harness out of the way.

(b) Remove the 5 screws.

(c) Using a clip remover, detach the 2 clips to remove the back door service hole cover RH.

13. REMOVE BACK DOOR OUTSIDE MOULDING LH

14. REMOVE BACK DOOR OUTSIDE MOULDING RH

15. REMOVE REAR NO. 1 SPOILER COVER

16. REMOVE REAR SPOILER SUB-ASSEMBLY

17. REMOVE REAR WIPER ARM

18. REMOVE REAR WIPER MOTOR AND BRACKET ASSEMBLY

19. REMOVE NO. 1 BACK WINDOW WIPER MOTOR BRACKET

(a) Remove the 3 bolts.

(b) Using a clip remover, detach the 2 clips to remove the No. 1 back window wiper motor bracket.

20. REMOVE REAR WASHER NOZZLE

21. REMOVE REAR WIPER STOPPER

(a) Insert a screwdriver into the rear spoiler service hole, detach the claw to remove the rear wiper stopper. Text in Illustration *1 Protective Tape

22. REMOVE BACK DOOR GLASS RUN

(a) Remove the back door glass run.

23. REMOVE BACK DOOR GLASS

(a) Temporarily connect the multiplex network body ECU connectors.

(b) Remove the hole plug.

(c) Connect the cable to the negative (-) battery terminal.

(d) Move the back door glass until the 4 bolts can be seen through the service holes.

(e) Disconnect the cable from the negative (-) battery terminal.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

(f) Disconnect the multiplex network body ECU connectors.

(g) Remove the bolt to disconnect the 2 defogger connectors.

(h) Remove the 4 bolts.

(i) Remove the back door glass as shown in the illustration.

(j) Disconnect the rear window connector.

(k) Disconnect the multiplex network door ECU connector.

24. REMOVE OUTER BACK DOOR GLASS WEATHERSTRIP ASSEMBLY

25. REMOVE BACK DOOR LOCK ASSEMBLY

26. REMOVE BACK DOOR POWER WINDOW REGULATOR SUB-ASSEMBLY

(a) Disconnect the power window regulator motor assembly LH connector.

(b) Remove the 5 bolts and back door power window regulator sub-assembly. HINT: Remove the back door power window regulator sub-assembly through the service hole.

27. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

28. REMOVE BACK DOOR LOCK CYLINDER (w/o Smart Key System)

(a) Disconnect the connector.

(b) Remove the 2 nuts and back door lock cylinder.

HINT:

Remove the back door lock cylinder through the service hole.

29. REMOVE BACK DOOR OUTSIDE GARNISH

30. REMOVE REAR TELEVISION CAMERA ASSEMBLY

31. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY

(a) Disconnect the connector.

(b) Detach the guide.

(c) Remove the 2 screws and back door opener switch assembly.

32. REMOVE LICENSE PLATE LIGHT ASSEMBLY

33. REMOVE BACK DOOR CONTROL SWITCH (w/ Smart Key System)

(a) Remove the screw.

(b) Detach the claw and remove the back door control switch.

34. REMOVE BACK DOOR LOWER STOPPER

(a) Remove the bolt.

(b) Detach the guide and back door lower stopper.

HINT:

Use the same procedure as for the LH side.

35. REMOVE BACK DOOR PANEL CUSHION

(a) Detach the claw to remove the 2 back door panel cushions.

36. REMOVE BACK DOOR DAMPER STAY SUB-ASSEMBLY LH

37. REMOVE BACK DOOR DAMPER STAY SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

38. REMOVE BACK DOOR STAY BOLT (for LH Side)

39. REMOVE BACK DOOR STAY BOLT (for RH Side)

HINT:

Use the same procedure as for the LH side.

40. REMOVE BACK DOOR UPPER DAMPER STAY BRACKET LH

41. REMOVE BACK DOOR UPPER DAMPER STAY BRACKET RH

HINT:

Use the same procedure as for the LH side.